Experiment No : 03.
Cotton is one of the most widely used natural fibers due to its softness, breathability, and comfort. When dyeing cotton, achieving vibrant and consistent colors can be challenging. For vibrant colors, reactive dyes are frequently used because they form covalent bonds with cellulose fibers, resulting in strong color fastness, making them ideal for producing bright shades such as pink.
Pink, a primary color, can be challenging to achieve with consistency due to the high visual contrast it creates on fabric. For a bright, uniform pink colour on cotton, proper control over the dyeing parameters is critical, such as dye concentration, pH, temperature, and fixation methods. This study investigates the process and conditions needed to achieve a uniform pink dye on 100% cotton woven fabric, focusing on reactive dyes, which are known for their vivid color and high fastness properties.
Objective :- To learn about dyeing process of cotton fabric by reactive dye.
- To dye cotton fabric by reactive dye.
- To make a combined shade using pink.
- To write a report according to the experiment.
Raw Materials: 100% cotton woven fabric.
Chemical Required: Dye Salt (NaCl)
Soda ash (Na2CO3)
Sequestering agent
Levelling agent
Wetting agent
- To learn about dyeing process of cotton fabric by reactive dye.
- To dye cotton fabric by reactive dye.
- To make a combined shade using pink.
- To write a report according to the experiment.
Soda ash (Na2CO3)
Sequestering agent
Levelling agent
Wetting agent
Apparatus Required :- Beakers.
- Glass Rod.
- Pipette.
- Digital Balance.
- Pot.
Recipe: Dyes : (0.0001-0.5) % Salt (NaCl) : 30 g/l Soda ash (Na2CO3) : 8 g/l Sequestering agent : 0.50 g/l Anti-creasing agent : 1.0 g/l Levelling agent : 1.0 g/l Wetting agent : 0.5 g/l M : L : 1 : 15 pH : 10 – 11 Temp : 60° C Time : (45 – 60) mins
Calculation:
Fabric weight= 10 gm (total -50 gm)
Total Liquor: Material Weight X L { M:L } = 50 gm X 15 = 750 mLDyes: = (0.5 X 50) ÷ 100 = 0.25 mlSalt(NaCl): = (30 X 750)÷ 1000 = 22.5 mlSoda Ash: = (8 X 750) ÷ 1000 = 6 mlSequestering agent: =(0.5 X 750) ÷ 1000 = 0.375 mlAnti-creasing agent: =(1 X 750) ÷ 1000 = 0.75 mlLevelling Agent = (1 X 750 )÷1000 = 0.75 mlWetting agent =(0.5 X 750) ÷ 1000 = 0.375 ml
Initial Water = Total Liquor - (chemicals) = 750 - 31 = 719 mL
Working Diagram & Procedure:Result:
Conclusion: This study demonstrates a successful process for dyeing 100% cotton woven fabric with a bright pink shade using reactive dyes. By optimizing factors such as dye concentration, pH, and temperature, a uniform, vibrant yellow shade was achieved. Additionally, the importance of salt and soda ash as auxiliaries for better dye absorption and fixation was confirmed. Results from fastness tests support the durability of reactive dyes. This study highlights the precision required in dyeing to achieve both vibrant and consistent colors on woven fabrc.
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Precautions:
1. We use deal with chemicals use hand gloves. 2. Carefully mix all the chemical with water. 3. Carefully Set up all the pots in machine.
- Beakers.
- Glass Rod.
- Pipette.
- Digital Balance.
- Pot.
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4 Comments
Thank you
ReplyDeletethis is so helpful!!
ReplyDeletethank you for this experiment
ReplyDeleteThank you all
ReplyDeleteThanks for your comment!